same conditions apply in sag mills. However, in this case the required balance between coarse and intermediate size rocks is different to that for ag mills. This is because the steel balls in the sag mill do the duty of the larger rocks. As a result the more balls that are loaded into the sag mill the fewer larger rocks are required.
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In a SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and that of the balls charged were 4.1 and 7.9 respectively. The mill was …
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Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW. Our team of product engineers continually improves SAG/AG Mill …
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SAG mills operation data abstract Comminution, particularly milling, is on average the largest consumer of energy in mining. Actual com-minution circuits consist in most of the cases in coarse crushing, SAG milling, pebble crushing and sec-ondary ball milling. In these circuits the SAG mill is the largest energy consumer. In many engineering
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The right determine of SAG feed size. This depends on the mill diameter and the ball size. Feed size necessary to take 80% of the maximum piece of ore that will crushed by the balls. For the big SAG more than 8 meters optimal feed size will be - 50mm. Ball size - 120 ... 125mm. Do not a pebble crushing, the need secondary crushing.
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SAG mill: Types of material : Almost all materials: 1.Rough grinding 2.Brittle materials, such as tungsten, tin ore before gravity concentration: Dry SAG mill: asbestos mine, silicon carbide, etc. Wet …
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Grinding mills are some of the most important equipment in mines, processing over a few thousand tons of ore every hour. It is not uncommon to see these days that a single line of a grinding circuit consisting of a Semi Autogenous Grinding (SAG) mill followed typically by two ball mills generating over USD $1 million of revenues per day.
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Principle of SAG Mill operation. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%.[6][7] The largest SAG mill is 42′ (12.8m) in diameter, powered by a 28 MW (38,000 HP ...
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in the semi-autogenous grinding process by dynamically modeling the SAG mill-pebble crusher loop to improve the SAG mill throughput. Cleary [8–10] studied the e ect of rock particle shape on the dynamic filling and energy utilization in a SAG mill and analyzed the operation status of a SAG mill under di erent collision conditions through the ...
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EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "single-stage ball mill" calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies …
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For Zijin Mining's Duobaoshan Copper Mine project in Heilongjiang, we have manufactured and provided SAG mills of Ø11×6.4m (2×9000kW) and overflow discharge ball mills of Ø7.9×13.6m (2×9000kW) which have been well operating currently. China National Gold Group's Tibet Huatailong Jiama Copper-Polymetallic Mine Project Phase II (40,000t/d)
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Whereas 30 years ago the rule of thumb for designing AG/SAG-Ball mill circuits was to split the total installed motor capacity 50:50 between the AG/SAG and ball mill circuits, Tozlu and Fresko's ...
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Kennametal slotting cutters and inserts have the improved durability needed to take full advantage of the long lifespan of every machining tool we manufacture. Our slot mill offering gives you access to a wide selection of insert geometries and grades for slotting or grooving most workpiece materials at a wide range of speeds and feeds.
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Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100 mm). Single stage AG/SAG mills have to handle large amounts of slurry as they are generally in closed circuit with classifiers whose circulating loads reach as high as 400-500%.
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Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100 mm). Single …
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the required SAG comminution of test ore material. Specific energy consumption (SEC) measured in kWh/t is a ratio of the mill drive power to the milling circuit output, without regard to circulating load. At the constant size of the cycle feed and discharge, SEC is a prime characteristic of material grindability in a certain ore pretreatment ...
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Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the …
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SAG Mills Linings Design: SAG 1011 Differences: • Variable angle since 35° • Fall of the load near to foot of load • Better energy distribution and bigger load in flight • Lifting capacity independent of the waste • Bigger lifters height: 71 mm • Bigger load volume in flight • Bigger duration of the lining (18% with 150 mm of retirement thickness)
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A SAG mill with a 44′ (13.4m) diameter and a power of 35 MW (47,000 HP) has been designed.[9] Attrition between grinding balls and ore particles causes grinding of finer particles. SAG mills are characterized by their large diameter and …
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The SAG mill was sized with 746 kW to give a 25% contingency for power swings on the calculated power. The ball mill was sized at 1120 kW. Total installed power for comminution exceeded that required for conventional grinding by a factor of 1.163 (including secondary crushing).
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The JKMRC has been studying and modelling industrial AG and SAG mills for over 40 years, but the ability to simulate the effects of blending hard and soft components on mill performance remains ...
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The running largest SAG mill is more than 13 meters in diameter, the full automatic control of the SAG mill has already been developed and applied, and now it is being gradually accepted and used in gold industry.
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Slot size, position, ... A simplified form of the model was used to predict the performance of an 8 m diameter SAG mill with LID = 0.5 grinding a copper ore, and predicted maximum capacity and ...
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Ball mill: When the particle size of the product is less than 0.5mm, the grinding effect of the ball mill is greater than that of a rod mill of the same specification. SAG mill: The SAG mill has a wide range of feeding particle sizes and can process larger minerals, but at the same time, its output particle size is relatively larger.
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The value T80 is the "synthetic" transfer size between the SAG mill and ball mill – a fines-corrected 80% passing size 2 of the SAG mill product (or the combined SAG mill …
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Semi-autogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diameter-to-length ratio of around two. With this high aspect ratio, SAG mills generate both thrown and cascading ball-milling actions with shell linings shaped to lift and to throw alloy steel grinding balls of up to 150 mm (6 in.) in diameter. These
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SAG mill SAG is an acronym for Semi-Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. [6] [7] The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. [8]
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Grinding mills are some of the most important equipment in mines, processing over a few thousand tons of ore every hour. It is not uncommon to see these days that a single line of a grinding circuit …
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Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).
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